UEEEL0064 — Rewind HV three phase induction machines rated for voltages above 3.3 kV
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What an assessment for UEEEL0064 must cover
99 assessable components: 3 elements (18 performance criteria), 13 performance evidence and 68 knowledge evidence requirements. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.
Elements & performance criteria
1 Prepare to rewind three phase induction machines
- 1.1Work health and safety (WHS)/occupational health and safety (OHS) requirements and workplace procedures for a given work area are identified, obtained and applied
- 1.2WHS/OHS risk control measures for work preparation are followed
- 1.3Scope of work is determined in accordance with workplace procedures for work specifications and relevant industry standards
- 1.4Advice is sought from the work supervisor to ensure work is coordinated effectively with others
- 1.5Induction machine is dismantled, parts tagged and stored to prevent loss or damage
- 1.6Winding data is obtained from records or from measurements of stator and recorded in accordance with workplace procedures
- 1.7Winding is stripped from stator in accordance with workplace procedures
- 1.8Materials required for the work are obtained in accordance with workplace procedures
- 1.9Tools, equipment and testing devices required for work are obtained and checked for operation and safety
2 Rewind three phase induction machines
- 2.1WHS/OHS risk control work measures and workplace procedures are followed
- 2.2Machines/equipment are isolated in accordance with WHS/OHS requirements and workplace procedures
- 2.3Stator is wound and insulated to 3.3 kV standards in accordance with workplace procedures and relevant industry standards
- 2.4Machine is assembled and prepared for final testing in accordance with workplace procedures
- 2.5Problem-solving techniques are used to resolve unplanned events
- 2.6Quality checks are conducted to ensure coils are correctly wound with correct wire, number of turns and shape in accordance with workplace procedures and work instructions
- 2.7Work is completed in accordance with timeframe, environment and workplace procedures
3 Complete work report
- 3.1WHS/OHS work completion risk control measures and workplace procedures are followed
- 3.2Work report and forms/data sheets are completed accurately in accordance with workplace procedures
Performance evidence
- dismantling machine and storing parts securely
- preparing stator for winding
- following winding specifications
- selecting correct coils and insulation
- winding and connecting stator correctly
- assembling machine and preparing for testing
- adhering to quality procedures
- completing work report/forms accurately
- dealing with unplanned events
- applying relevant work health and safety (WHS)/occupational health and safety (OHS) requirements, including using risk control measures
- following quality procedures, workplace procedures and instructions
- rewinding three phase induction machines, including taking readings
- using tools, equipment and testing devices
Knowledge evidence
- high voltage (HV) three phase motor winding techniques rated above 3.3 kilovolt (kV), including:
- HV winding conductors and their applications
- HV winding wire connection methods encompassing:
- conductor handling
- conductor preparation
- connection mediums
- insulation types and methods
- critical details and measurements when stripping a stator encompassing:
- winding types:
- hairpin wound stator and lap wound stator
- winding diagram
- wedges of a radially ventilated machine
- factors to be considered when selecting cables for a stator
- procedures for checking the condition of a stripped stator in preparation for rewind encompassing:
- manufacturer specifications
- sequence of events between the removal of the old winding and the start of rewinding
- core loss test, the effect this test may have on the core and expected test results
- methods of overcoming hot spots in a stator core
- level of insulation required to insulate the steel bracing rings that support the overhang
- difference between the slot liners and packers of a 6.6 kV machine
- procedures for the fitting of coils to core, wedging and bracing encompassing:
- significance of the slot portion of coils for machines above 3.3 kV
- method of inserting the coils of a ribbon winding into slots
- effects of undue mechanical stress on B stage insulated coils
- importance of coil pitch and why it is important
- sequence of events in fitting the first pole pitch group of coils in a lap winding
- sequence of events in fitting the coils of a concentric winding
- purpose and location of the excess packing in a slot
- difference between the wedges for a lap and hairpin winding
- method of fitting a wedge
- difference that may be encountered between the wedges for a radial ventilated and the wedges for an axially ventilated machine
- methods used to brace and strengthen the overhang of a lap winding and a hairpin winding
- procedures for making inter turn and inter coil connections on a hairpin winding and inter coil connections on a lap and bar winding encompassing:
- sequence of events in making turn to turn connections, and insulating the turns of a lap winding:
- connection methods, including silver solder or brazing and soft solder
- sequence of events, from hand forming the coil to final insulation, in making the turn to turn connections in a hairpin winding, using a welded joint
- sequence of events in making the coil to coil connections in a bar winding
- testing according to Australian, British and International Electrotechnical Commission (IEC) standards:
- 6.6 kV B stage insulated winding and VPI winding test
- materials, procedures, tests and precautions required during and after the impregnation of completed windings according to Australian, British and IEC standards:
- precautions to be taken when handling and using varnishes and resins
- important features of an oven used to cure large impregnated machines
- application and features of various impregnating materials:
- water-based varnish, Xylol-based varnish and 100% solids resin
- method of carrying out a gel test on a resin and a viscosity test on a varnish
- typical quality procedures carried out on an impregnating varnish
- procedure and precautions for carrying out a hot dip impregnation, a flood coat impregnation and a VPI impregnation
- tests to be carried out after impregnation and bake on a 6.6 kV B stage insulated winding and a VPI winding
- winding to terminal connections according to Australian, British and IEC standards:
- criteria for selection of winding to terminal cables:
- voltage rating, full load current and fault capacity
- common types of terminal boxes and their structure:
- phase segregated, phase separated and phase insulated
- method of making the joint between winding and terminal cables and insulating such a joint
- procedures and precautions to be followed when performing static electrical testing of a completed rewind according to Australian, British and IEC standards encompassing:
- types and purpose of tests
- testing safety precautions
- testing procedures:
- repetitive surge test, loss tangent test, polarisation index (PI) test, cold resistance test and polarity test
- interpretation of test results
- calculation of winding cold resistance and line and phase resistance
- relevant induction machines relevant industry standards
- relevant quality workplace procedures
- relevant job safety assessments or risk mitigation processes
- relevant tools, equipment and materials
- relevant WHS/OHS legislated requirements
- relevant workplace documentation
- relevant workplace policies, procedures and instructions
Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.
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Real, unedited Auditori output (RIIHAN201E shown), branded for a sample RTO:
Questions about assessing UEEEL0064
What does an assessment tool for UEEEL0064 need to cover?
To satisfy the Principles of Assessment and Rules of Evidence, an assessment for UEEEL0064 needs to address all 99 unit components: 3 elements with 18 performance criteria, 13 performance evidence requirements, 68 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.
How does Auditori generate an assessment tool for UEEEL0064?
Auditori pulls the current release of UEEEL0064 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.
Is the first assessment tool really free?
Yes. Every new account includes one free credit — enough to generate the complete assessment tool for UEEEL0064 — with no card and no subscription required. After that it's pay-as-you-go per unit.
Can I check my existing UEEEL0064 assessment instead of generating a new one?
Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of UEEEL0064, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.
Related units
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