CPCPPS5001 — Design industrial gas systems

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What an assessment for CPCPPS5001 must cover

126 assessable components: 3 elements (21 performance criteria), 18 performance evidence and 87 knowledge evidence requirements. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.

Elements & performance criteria

1 Evaluate design parameters.

1.1Establish scope of work for industrial gas systems.
1.2Establish system performance requirements.
1.3Determine design requirements from plans, specifications and client brief.
1.4Review and analyse statutory and regulatory requirements and Australian and New Zealand Standards for the design of industrial gas systems.
1.5Conduct research including a desktop study to identify a range of system options.
1.6Interpret manufacturer requirements and trade and technical manuals for industrial gas systems.
1.7Determine factors that contribute to quality, safety and time efficiency.
1.8Conduct a cost-benefit analysis to compare a range materials and system designs.

2 Plan and design system components.

2.1Plan layout of pipework systems including type and location of fittings and valves.
2.2Plan and specify valve trains for a range of industrial gas installations.
2.3Plan and detail interlocks and accessories and analyse, select and locate components.
2.4Select methods of protection from combustion air systems, harsh environments, heat and vibration.
2.5Specify and design air systems, burner systems and controls, appliances and closed loop systems.
2.6Detail remote filling systems and pipework and design.
2.7Perform system calculations for a range of industrial gas installations.
2.8Specify approved materials, jointing methods, pipe fixings and installation requirements.
2.9Design and size industrial gas systems for a range of applications.

3 Prepare documentation.

3.1Prepare system plans.
3.2Prepare system specifications.
3.3Prepare system testing and commissioning schedule.
3.4Produce operation and maintenance manual including information on how to correctly and safely maintain the system.

Performance evidence

planning, detailing, designing and sizing three of the following industrial gas systems:
drying and treatment of solvents
specialist atmospheres
heat exchanger transfers
air heating
and include the following components in each system design:
burners
controls
regulators
gas piping systems operating at greater than 200 KPa
gas tightness testing for piping volumes greater than 30 litres
appliances that include solvent or dust atmospheres
dual fuel appliances
flue and exhaust requirements for forced draught burners
ensuring the systems:
meet all regulatory, manufacturer and Australian and New Zealand Standard requirements
are completed to client specifications
are presented in a professional manner using computer aided design and word-processing programs.

Knowledge evidence

Australian Standards, codes, statutory and regulatory requirements:
AS/NZS 5601.1 Gas installations - General installations
AS/NZS1596 The storage and handling of LP gas
AS 3814 Industrial gas-fired appliances
AS 1375 Industrial fuel fired appliances
AS 61508 Functional safety
AS 31000 – Risk management
National Gas Law (NGL)
National Construction Code (NCC)
Acts, regulations and local and state government policies, including group and strata titling
manufacturer specifications, including hazards identified in relation to devices and systems used
other codes or standard operating procedures
common terminology, symbols and definitions used in the design of industrial gas systems
principles of technology in the design of industrial gas systems
workplace safety requirements, including relevant statutory regulations, codes and standards
cost-benefit analysis
inclusions for establishing scope of work:
interpreting plans and specifications
sizing and documenting layout of industrial gas systems:
characteristics
compatibility
dimensions
location
patterns
quantities
sizes
surfaces
types of product and service
design requirements:
architectural specifications
builder specifications
owner requirements
specialist use applications
manufacturer requirements:
material specifications
pump tables
sizing tables
technical and trade manuals
types information collected during desktop study for design purposes:
council plans
developer plans
applications
architectural and building plans
other reports as available
performance requirements including pipe grades, cover, flow conditions and discharge requirements, established using Australian and New Zealand Standards and local authority plans
layout of pipework systems:
principles of economy, serviceability and durability
not unduly affecting building integrity and aesthetic appeal
fittings and valves:
meters
regulators
relief valves
valve trains:
analysing the operation of valve components
sizing and selecting components using manufacturer data
system calculations to determine:
explosion relief
purge times
flow and consumption
information in design charts and tables
pipe sizing
operating pressures greater than 200 KPa
expansion and anchorage provisions for pipework
overpressure protection systems
materials:
copper (Cu)
fittings and appliances including measures to prevent the spread of fire
high density polyethylene (HDPE)
jointing methods:
brazing
gluing
mechanical joints
solvent cement welding
threading
pipe fixings:
anchors
bracket spacing
corrosion protection
hanging brackets
material requirements
saddles
wall and ceiling brackets
installation requirements:
clipping
installation details
jointing requirements
level of workmanship.

Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.

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Questions about assessing CPCPPS5001

What does an assessment tool for CPCPPS5001 need to cover?

To satisfy the Principles of Assessment and Rules of Evidence, an assessment for CPCPPS5001 needs to address all 126 unit components: 3 elements with 21 performance criteria, 18 performance evidence requirements, 87 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.

How does Auditori generate an assessment tool for CPCPPS5001?

Auditori pulls the current release of CPCPPS5001 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.

Is the first assessment tool really free?

Yes. Every new account includes one free credit — enough to generate the complete assessment tool for CPCPPS5001 — with no card and no subscription required. After that it's pay-as-you-go per unit.

Can I check my existing CPCPPS5001 assessment instead of generating a new one?

Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of CPCPPS5001, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.

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