MEM05063 — Write and proof robotic welding system programs
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What an assessment for MEM05063 must cover
37 assessable components: 5 elements (19 performance criteria), 10 performance evidence and 8 knowledge evidence requirements. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.
Elements & performance criteria
1 Determine welding requirements
- 1.1Identify welding requirements including relevant standards and codes from drawings, specifications and other customer and enterprise documentation
- 1.2Check material to be welded is to specifications and job requirement
- 1.3Identify requirements for any test pieces for non-destructive testing (NDT), sample pieces and production plates in accordance with specifications and standard operating procedures (SOPs)
2 Confirm welding robot suitability for job requirements
- 2.1Identify welding robot features and specifications including robot language and welding process and parameter capabilities
- 2.2Identify welding robot safety features
- 2.3Establish required torch path geometry and robot operations using drawings and welding robot operating features
- 2.4Confirm required operations for robot arm and torch using appropriate technical reference sources
3 Prepare for welding robot programming
- 3.1Check alignment of selected torch to robot
- 3.2Create torch centre point and check location and alignment
- 3.3Review robot file library for correct references to weld size and weld type
- 3.4Check availability of logical subroutines and other standard instructions for position orientation
- 3.5Check job for any positions or welds requiring non-standard instructions
4 Write or record program
- 4.1Write joint arm and welding moves using teach pendant or software
- 4.2Perform any additional programming required including instructions, weld data recording and lower-level programming
- 4.3Produce operation sheets to specification in accordance with SOPs
5 Trial program
- 5.1Trial program on test material
- 5.2Verify trial welds and program performance against required specifications
- 5.3Edit program to adjust welding operations based on trial outcomes
- 5.4Save final program and complete operation sheets and any required records according to enterprise procedures
Performance evidence
- identify and interpret customer specifications, weld procedure specifications, engineering drawings and other applicable reference documents on at least two occasions for information relevant to writing programs for welding robots
- identify materials and consumables compliance against job specifications
- identify required welding robot operations to be incorporated in welding robot programming on at least two occasions
- determine coordinates for welding and producing operation sheets for the program and process on at least two occasions
- record weld coordinates and torch movements using teach pendant
- use software including canned cycles and sub-routines for programming welding operations on at least two occasions
- trial the program on at least two occasions ensuring the welding robot operates safely and correctly and produces work that meets specification
- edit a welding robot program to ensure compliance with specifications
- visually check robot welds to specifications.
- Note: Where a volume and/or frequency is not specified, demonstration must be provided at least once.
Knowledge evidence
- safety features and requirements of welding robots
- welding symbols and abbreviations
- welding parameters as applied to welding robots
- welding robot programming including the use of standard program codes and comments, and input controls for welding robot programs
- procedures for producing test pieces for NDT, sample plates and production plates
- default positions and datum points used by welding robots
- procedures and good practice for writing welding robot programming with teach pendants including: - using the same wire stick out length - ensuring axis moves of more than 180 degrees are made in two moves to ensure smooth motion - robot posture is kept as close as possible to the home position - using the wrist axis to position the torch angle - avoiding excessive torch motion to create singularity on any axis - avoiding multiple weld settings for the same joint type - avoid touch ups for one defect on one part
- procedures for trialling and editing welding robot programs.
Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.
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Questions about assessing MEM05063
What does an assessment tool for MEM05063 need to cover?
To satisfy the Principles of Assessment and Rules of Evidence, an assessment for MEM05063 needs to address all 37 unit components: 5 elements with 19 performance criteria, 10 performance evidence requirements, 8 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.
How does Auditori generate an assessment tool for MEM05063?
Auditori pulls the current release of MEM05063 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.
Is the first assessment tool really free?
Yes. Every new account includes one free credit — enough to generate the complete assessment tool for MEM05063 — with no card and no subscription required. After that it's pay-as-you-go per unit.
Can I check my existing MEM05063 assessment instead of generating a new one?
Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of MEM05063, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.
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