MEM04001 — Operate melting furnaces

1 Determine job requirements

• 1.1Follow standard operating procedures (SOPs)
• 1.2Comply with work health and safety (WHS) requirements at all times
• 1.3Use appropriate personal protective equipment (PPE) in accordance with SOPs
• 1.4Identify job requirements from specifications, job sheets or work instructions

2 Select materials

• 2.1Complete requisitions as required according to SOPs
• 2.2Undertake charge analysis and convert the charge analysis to furnace charge weight and weigh charge in accordance with SOPs
• 2.3Enter routine and familiar information onto proformas and standard workplace forms

3 Start up furnace

• 3.1Inspect furnace for any defects or damage
• 3.2Identify faults and areas for routine repair of the furnace
• 3.3Undertake routine operational maintenance of furnace
• 3.4Start up furnace according to procedures
• 3.5Report all start-up faults in accordance with procedures

4 Charge furnace

• 4.1Identify and follow emergency/safety procedures
• 4.2Pre-heat materials if required
• 4.3Charge materials into furnace
• 4.4Identify and keep available suitable areas for emergency unloading of molten metal

5 Monitor furnace

• 5.1Maintain furnace at optimum operating condition
• 5.2Take sample for chemical analysis and apply remedial action as required
• 5.3Dross and/or degas furnace
• 5.4Check temperature of metal and adjust if necessary

6 Tap or unload the furnace

• 6.1Identify the quantity of the required metal
• 6.2Carry out tap rate
• 6.3Undertake tapping or unloading safely according to procedures

7 Shut down furnace

• 7.1Complete shutdown of furnace
• 7.2Undertake routine operational maintenance of furnace in accordance with procedures

What does an assessment tool for MEM04001 need to cover?

To satisfy the Principles of Assessment and Rules of Evidence, an assessment for MEM04001 needs to address all 47 unit components: 7 elements with 25 performance criteria, 9 performance evidence requirements, 13 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.

How does Auditori generate an assessment tool for MEM04001?

Auditori pulls the current release of MEM04001 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.

Is the first assessment tool really free?

Yes. Every new account includes one free credit — enough to generate the complete assessment tool for MEM04001 — with no card and no subscription required. After that it's pay-as-you-go per unit.

Can I check my existing MEM04001 assessment instead of generating a new one?

Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of MEM04001, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.