CPCPRE2003Grout prefabricated concrete elements

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What an assessment for CPCPRE2003 must cover

47 assessable components: 6 elements (26 performance criteria), 1 performance evidence and 20 knowledge evidence requirements. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.

Elements & performance criteria

1 Access requirements to grout prefabricated concrete elements.

  • 1.1Review and clarify grouting task and accessibility to enable the grouting to be placed in accordance with the erection prefabricated design documentation and material data sheets.
  • 1.2Review erection design documentation for task specifications and check to make sure they are in accordance with regulations, standards and codes of practice.
  • 1.3Review work health and safety (WHS) requirements for the task in accordance with safety plans and policies.
  • 1.4Identify safety signage and barricade requirements.
  • 1.5Review environmental requirements for the task in accordance with environmental plans and legislative requirements.
  • 1.6Access plant, tools, equipment and materials required to carry out task.
  • 1.7Locate the joints and confirm safety requirements, including working aloft, fall protection

2 Prepare to grout prefabricated concrete elements.

  • 2.1Erect identified safety signage and barricade requirements, and fit personal protective equipment (PPE).
  • 2.2Obtain plant, tools, equipment, check for serviceability and rectify or report any faults.
  • 2.3Identify materials and associated quantities/measurements required for grouting according to specifications and material data sheets.
  • 2.4Review the erection design documentation and the material data sheets and check if removal of shims or levelling packers are required after initial grouting has cured.
  • 2.5Review the erection design documentation and the material data sheets to verify which gaps are to be grouted.

3 Mix dry pack or trowelable grout.

  • 3.1Check the erection design documentation and the material data sheets to confirm compliance with compressive and tensile strength grout requirements.
  • 3.2Establish the volume of dry pack grout required and mix in accordance with specifications and material data sheet to ensure it is the desired consistency.

4 Mix flowable grout.

  • 4.1Establish the volume of flowable grout required and mix in accordance with specifications and material data sheet to ensure it is the desired consistency so as to be free flowing and bleed from grout breathers and/or flow tubes.
  • 4.2Check that all grout tubes, breathers and areas to be grout filled are clear and free from debris, contaminants and/or loose materials.
  • 4.3Check the grout mixture for the desired consistency and flow property and adjust accordingly in accordance with the erection design documentation and the material data sheets.

5 Prepare prefabricated concrete joint and apply grouting.

  • 5.1Ensure that all prefabricated concrete joint surfaces are prepared in accordance with the specifications and material data sheets.
  • 5.2Ensure all surfaces are clean, sound and free from dust, oils or other contaminants.
  • 5.3Prepare the grouting surface in accordance with the erection design documentation and the material data sheets.
  • 5.4Seal perimeter of the area to be grouted in accordance with specifications.
  • 5.5Apply grout in accordance with the project specifications.
  • 5.6Ensure that dry pack or trowelable grout is placed in a manner that ensures consolidation by tamping/rodding to eliminate any air voids.
  • 5.7Once complete, compare the actual volume of grout to the calculated volume of grout required to ensure no blockage and/or air voids have formed.

6 Clean up.

  • 6.1Clear work area and dispose of, reuse or recycle materials in accordance with regulatory and workplace requirements.
  • 6.2Clean, check, maintain and store tools and equipment in accordance with manufacturer and workplace requirements.

Performance evidence

  • grouting two prefabricated concrete elements, either horizontal or vertical including: - grouting a 25 mm gap below a 150 mm thick prefabricated concrete element for a length of 3 m, using dry-pack or trowelable grout, and - grout filling 3 grout tubes within a prefabricated concrete element, each being at least 50 mm diameter x 500 mm high, using flowable grout.

Knowledge evidence

  • compliance requirements of legislation, regulations, codes and Australian Standards relevant to grouting of prefabricated concrete elements, including: - environmental protection and waste disposal - work health and safety (WHS) regulations, including: - use of personal protective equipment (PPE) - fall protection - drop zones - hazardous substances - safe manual handling techniques - respirable crystalline silica
  • erection design documentation
  • material data sheets
  • effects of temperature, wind and low humidity on the properties of prefabricated concrete: - detrimental effect of water addition to concrete properties - precautions that should be taken to minimise any potential adverse effects when finishing concrete
  • health risks associated with silica dust exposure
  • types of drawings and specifications used to interpret concrete installation requirements
  • characteristics of grouting materials and the difference between grouting materials properties, including: - dry pack - plastic - trowelable - flowable
  • grouting process, including: - use of anchor bolts in preformed pockets - formwork installation - pre-soaking the substrate when using cement-based grout - use of suitable equipment to mix the grout to dry pack or trowelable consistency - shrinkage - placement of grout - curing and protecting the grout to prevent loss of moisture which could lead to shrinkage and loss of strength
  • grouting requirements, including: - use of pre-packaged, dry powder blend of cements, graded fillers and chemical additives of proprietary grout - mixing with clean water to required consistency according to manufacturer specifications - fluid consistency for application
  • grouting tool types and their purpose, including: - wire brush - soft brush - scraper - sander/grinder - spatula - roller - putty knife - grouting gun - power leads - testing equipment (moisture meter)
  • workplace requirements for grouting prefabricated concrete elements: - cleaning up the work area - maintaining and storing plant, labelling, tools and equipment - reporting problems - quality
  • terminology used for grouting
  • specifications used for grouting
  • fire rating requirements relevant to prefabricated concrete element rectification
  • workplace procedures related to communication protocols
  • problems associated with the use of donuts
  • principles of sustainability relevant to material reuse
  • work planning and logical task sequencing
  • types of concrete surface variables that reduce optimal sealant adhesion: - prefabricated concrete release agent residue - laitance - dirt and dust
  • processes for calculating material measurements and quantities.

Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.

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Questions about assessing CPCPRE2003

What does an assessment tool for CPCPRE2003 need to cover?

To satisfy the Principles of Assessment and Rules of Evidence, an assessment for CPCPRE2003 needs to address all 47 unit components: 6 elements with 26 performance criteria, 1 performance evidence requirements, 20 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.

How does Auditori generate an assessment tool for CPCPRE2003?

Auditori pulls the current release of CPCPRE2003 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.

Is the first assessment tool really free?

Yes. Every new account includes one free credit — enough to generate the complete assessment tool for CPCPRE2003 — with no card and no subscription required. After that it's pay-as-you-go per unit.

Can I check my existing CPCPRE2003 assessment instead of generating a new one?

Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of CPCPRE2003, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.

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