TLIW0036 — Apply electric welding process to rail
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What an assessment for TLIW0036 must cover
49 assessable components: 8 elements (22 performance criteria), 16 performance evidence and 11 knowledge evidence requirements. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.
Elements & performance criteria
1 Prepare rails, crossings or switches for welding
- 1.1Weld repair area is identified and assessed in accordance with standards and procedures
- 1.2Welding equipment and consumables are prepared and checked for serviceability
- 1.3Hazards are identified, risks are assessed and control measures are implemented
- 1.4Weld repair area is prepared for welding in accordance with workplace standards and procedures
- 1.5Track components are assembled or aligned to specification as required
2 Use non-destructive testing
- 2.1Appropriate non-destructive testing method is selected in accordance with workplace requirements
- 2.2Non-destructive testing method is used to identify and locate defects in accordance with rail industry standards and organisational procedures
3 Assemble and set up welding equipment
- 3.1Welding equipment is set up and adjusted to meet welding process requirements
- 3.2Accessories and consumables are selected for use
4 Assemble and set up gouging and grinding equipment
- 4.1Gouging and grinding equipment is assembled and set up
- 4.2Equipment settings are adjusted to meet process requirements
- 4.3Accessories and consumables are selected for use
5 Remove defects
- 5.1Appropriate method to be used to remove defect is identified in accordance with organisational standards and procedures
- 5.2Defect is removed using identified method in accordance with organisational standards and procedures
6 Perform welding operation
- 6.1Weld metal is applied to repair area to meet specifications in accordance with standards and procedures
- 6.2Welded area is cleaned in preparation for grinding
- 6.3Welded area is ground in accordance with organisational standards and procedures
7 Check weld conformance
- 7.1Finished ground weld area is visually inspected for surface finish and defects
- 7.2Finished ground weld area is checked for conformance to rail, crossing or switch profile acceptance standards
8 Complete post-operative checks and documentation
- 8.1Equipment is checked for serviceability
- 8.2Defective equipment is replaced and reported for servicing or repair in accordance with organisational policies and procedures
- 8.3Documentation on work undertaken is completed and processed in accordance with organisational requirements
Performance evidence
- applying relevant workplace procedures
- ensuring weld conformance to organisational requirements
- identifying job hazards and taking required action to minimise, control or eliminate identified hazards
- implementing contingency plans
- interpreting and following operational instructions and prioritising work when welding rail using an electric welding process
- modify activities depending on operational contingencies, risk situations and environments
- monitoring work activities in terms of planned schedule
- operating and adapting to differences in equipment in accordance with operating procedures
- performing welding, grinding, gouging and testing operations on rails, crossings and switches in accordance with rail industry standards and/or workplace requirements
- preparing items for welding in accordance with workplace requirements
- reading and interpreting relevant technical data, drawings, instructions and manuals
- reporting and rectifying problems, faults and malfunctions within limits of own role, in accordance with organisational procedures
- selecting and using hand tools, power tools and equipment
- selecting and using required personal protective equipment
- using non-destructive (liquid penetrant or magnetic particle) testing equipment, gouging equipment and hand grinding equipment in accordance with safety data sheets (SDSs)/material safety data sheets (MSDSs), manufacturer instructions and workplace procedures
- working systematically with required attention to detail without injury to self or others, or damage to goods or equipment
Knowledge evidence
- authorisation/approval processes and procedures
- documentation and record keeping requirements
- fundamentals of track and components
- hazards that may exist when welding rail using an electric welding process and ways of controlling the risks involved
- problems that may occur when welding rail using an electric welding process and action that can be taken to report or resolve these problems
- rail industry acceptance standards for weld repairs on rail
- relevant rail danger zones
- relevant safety, work health and safety (WHS)/occupational health and safety (OHS) and environmental procedures and regulations
- track industry standards for rail, crossing and switch condition and surface profile
- workplace procedures, safety data sheets (SDSs)/material safety data sheets (MSDSs) and manufacturer instructions for non-destructive (liquid penetrant or magnetic particle) testing of rail
- workplace procedures for removing defects by gouging, grinding and welding rail using an electric welding process
Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.
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Questions about assessing TLIW0036
What does an assessment tool for TLIW0036 need to cover?
To satisfy the Principles of Assessment and Rules of Evidence, an assessment for TLIW0036 needs to address all 49 unit components: 8 elements with 22 performance criteria, 16 performance evidence requirements, 11 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.
How does Auditori generate an assessment tool for TLIW0036?
Auditori pulls the current release of TLIW0036 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.
Is the first assessment tool really free?
Yes. Every new account includes one free credit — enough to generate the complete assessment tool for TLIW0036 — with no card and no subscription required. After that it's pay-as-you-go per unit.
Can I check my existing TLIW0036 assessment instead of generating a new one?
Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of TLIW0036, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.
Related units
- TLIW0001 — Apply rail grinding fundamentals
- TLIW0002 — Clean and inspect pooled equipment
- TLIW0003 — Grind rail on tram/light rail systems
- TLIW0004 — Grind rails
- TLIW0005 — Grind switches and crossings
- TLIW0006 — Heat and cut materials using oxy-LPG equipment for the rail industry
- TLIW0007 — Operate under track protection rules
- TLIW0008 — Weld rail using flashbutt welding process
- TLIW0044 — Weld rail on tram/light rail systems using submerged ARC welding process
- TLIW2028 — Identify the principles of ballast cleaning operations
- TLIW2029 — Identify the principles of ballast regulator operations
- TLIW2030 — Identify the principles of dynamic track stabaliser operations
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