MEASTR0002 — Modify and repair aircraft composite materials structures and components
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What an assessment for MEASTR0002 must cover
41 assessable components: 4 elements (25 performance criteria), 6 performance evidence and 7 knowledge evidence requirements, plus 3 foundation skills. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.
Elements & performance criteria
1 Plan repair or modification
- 1.1Assess extent of damage using visual and tap test methods to assist in determining repair procedure
- 1.2Support structure and prepare it in accordance with maintenance manual to ensure personnel safety and avoidance of damage
- 1.3Identify suitable modification or repair scheme in accordance with structural repair manual and relevant data
- 1.4Obtain specialist or supervisory advice to establish an approved repair scheme where a standard repair scheme cannot be identified, or damage criteria are out of limits
- 1.5Organise all required materials and equipment in readiness for repair or modification
2 Prepare components for hot bonding
- 2.1Prepare components in accordance with process specification while observing all relevant work health and safety (WHS) requirements, including the use of material safety data sheets (MSDSs) and items of personal protective equipment (PPE)
- 2.2Check bagging to ensure vacuum seal is correct
- 2.3Place temperature probes to provide accurate measurement
- 2.4Check equipment for serviceability to ensure safety in application
- 2.5Lay heat blanket on component or structure to be repaired or modified, ensuring even temperature distribution
3 Repair or modify components using hot bond
- 3.1Operate hot bonding equipment in accordance with equipment manufacturer’s procedures to achieve the void-free lamination
- 3.2Monitor vacuum and temperature recordings, including checking hot and cold spots on trailing and leading temperature probes, to ensure specifications are met
- 3.3Monitor curing cycle and operating cycle data recording in accordance with specified procedures to ensure specifications are met
- 3.4Seal, pot or fill blemishes as required and in accordance with process specification
- 3.5Prepare component assemblies, including test pieces, that need further or special treatment for the required processes
- 3.6Complete and process required maintenance documentation relating to hot bond repair or modification in accordance with standard enterprise procedures
- 3.7Tag, seal and pack completed assemblies in accordance with specified procedures
- 3.8Handle and store composite materials used in accordance with industry standards
4 Repair or modify components using cold cure
- 4.1Check lay-up of materials to confirm that components meet specifications while observing all relevant WHS requirements, including the use of MSDSs and items of PPE
- 4.2Regularly monitor curing cycle to ensure specifications are met
- 4.3Check components for blemishes or delamination in accordance with quality procedures
- 4.4Prepare component assemblies requiring further or special treatment for the required processes
- 4.5Complete and process required maintenance documentation in accordance with standard enterprise procedures
- 4.6Tag, seal or pack completed assemblies in accordance with specific procedures
- 4.7Handle and store composite materials used in accordance with industry standards
Performance evidence
- repair or modify aircraft composite material structures or components during scheduled or unscheduled maintenance using materials from each of: prepreg materials hot cure (performed on one of carbon graphite, Kevlar, fibreglass or aluminium); cold cure or wet lay-up (using either fibreglass or carbon graphite); core materials (using one of aluminium, Nomex or foam)
- identify composite component applications in the aircraft structures being maintained
- identify various aircraft composite materials or resins and their basic properties by interpreting markings and other visual cues in the areas being maintained
- perform repairs or modifications of composite component cumulatively using the following methods: external patch repair; scarf repair; stepped repair; wet lay-up repair; composite fastener hole repair; metal to metal and metal to composite bonding
- for the above repairs and modifications, correctly interpret or produce repair or modification scheme drawings or sketches to inform approach
- for the above repairs and modifications, select and use hand tools and machines to disassemble and assemble aircraft composite components, parts, sections and skin, including extraction and installation equipment, drilling and cutting equipment, and material fasteners.
Knowledge evidence
- how to obtain relevant material safety data sheets (MSDSs)
- the use of applicable items of personal protective equipment (PPE)
- work health and safety (WHS) procedures for repairing or modifying aircraft composite material structures or components
- maintenance documentation for repairing or modifying aircraft composite material structures or components
- aircraft construction principles
- composite terminology
- composite component construction methods, including structural assembly fastener identification.
Foundation skills
- Reading: Reading skills to interpret maintenance manuals, inspection procedures and specifications.
- Writing: Writing skills to record and report on repair and modification operations.
- Numeracy: Numeracy skills to interpret and communicate technical information including drawings or sketches.
Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.
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Questions about assessing MEASTR0002
What does an assessment tool for MEASTR0002 need to cover?
To satisfy the Principles of Assessment and Rules of Evidence, an assessment for MEASTR0002 needs to address all 41 unit components: 4 elements with 25 performance criteria, 6 performance evidence requirements, 7 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.
How does Auditori generate an assessment tool for MEASTR0002?
Auditori pulls the current release of MEASTR0002 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.
Is the first assessment tool really free?
Yes. Every new account includes one free credit — enough to generate the complete assessment tool for MEASTR0002 — with no card and no subscription required. After that it's pay-as-you-go per unit.
Can I check my existing MEASTR0002 assessment instead of generating a new one?
Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of MEASTR0002, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.
Related units
- MEASTR0001 — Inspect aircraft structures
- MEASTR0003 — Modify and repair aircraft non-primary structural sheet metal components
- MEASTR0004 — Modify and repair aircraft non-primary structural non-metallic components
- MEASTR0005 — Maintain aircraft structure and components
- MEASTR0006 — Remove surface coatings from aircraft or aircraft components
- MEASTR0007 — Pre-treat aluminium alloy surfaces
- MEASTR0008 — Seal aircraft and aircraft component structural seams
- MEASTR0009 — Remove light corrosion from aircraft
- MEASTR0010 — Paint aircraft surfaces
- MEASTR0011 — Apply aircraft identification markings, graphics and decals
- MEASTR0012 — Apply specialty coatings to aircraft
- MEASTR0014 — Fabricate basic structural components for aircraft
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