ICPPRN3220 — Produce complex gravure printed product

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What an assessment for ICPPRN3220 must cover

67 assessable components: 5 elements (21 performance criteria), 4 performance evidence and 35 knowledge evidence requirements, plus 7 foundation skills. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.

Elements & performance criteria

1 Maintain non-routine operation of reel transportation and delivery systems

1.1Monitor and adjust reel stand and web control system according to work health and safety (WHS) requirements
1.2Add substrate to and remove substrate from process according to job specifications
1.3Monitor and adjust reel rewind and sheeting sections
1.4Review and adjust set-off and marking prevention systems according to proof quality requirements

2 Maintain complex gravure printing process

2.1Review and adjust gravure cylinder and impression roller condition
2.2Check and adjust gravure inking system and doctor blade
2.3Monitor and adjust drying systems

3 Maintain non-routine production process

3.1Monitor and adjust in-line processes
3.2Use machine controls as required
3.3Monitor and verify performance using the process control system
3.4Monitor and adjust ink performance, colour, register and position
3.5Check product quality and adjust performance according to job specifications
3.6Report process adjustments to eliminate problems according to enterprise procedures

4 Identify and rectify faults

4.1Identify and report problems in machine operation according to enterprise procedures
4.2Carry out adjustments or corrections according to specified procedures, and within scope of own role
4.3Verify repairs and adjustments as required prior to resumption of operations

5 Conduct shutdown of production process

5.1Follow shutdown sequence according to manufacturer specifications and enterprise procedures
5.2Label and store unused ink and embellishment equipment according to manufacturer specifications and enterprise procedures
5.3Remove solid and liquid waste from operating area and recycle and dispose of, as required, according to regulatory requirements and enterprise procedures
5.4Clean and disengage all required parts of machinery used in printing process
5.5Complete required production records and enterprise documentation

Performance evidence

monitor production output and make necessary adjustments to maintain print quality on a gravure machine while producing a complex print on two occasions for two different jobs.
operate production process in association with fellow workers and according to enterprise procedures and planned daily schedule
follow work health and safety (WHS) requirements, manufacturer specifications and enterprise procedures
anticipate production difficulties and take preventive action to prevent occurrence.

Knowledge evidence

enterprise and manufacturer procedures and WHS requirements for:
rewinding and sheeting
handling ink
handling and cleaning blades
cleaning feed, transportation, delivery and in-line sections of the machine and waste disposal
machine shutdown
enterprise escalation procedures and required personnel
required checks of in-line machine components and their function
common issues arising with ink in the machine and correction methods
causes and correction methods of faults and errors such as:
the reel wandering and the web breaking at the unwind unit
sheet cut-off wander
substrate distortion
effects of:
poorly adjusted nip rollers when rewinding and sheeting
incorrect drying temperatures on the finished product or in chillers
excessive pressure applied on the slitters on the job
inadequate work team communication on a gravure printing machine
relative humidity increases in the press room on the substrate
purpose and function of removing solvents from final ink film
storage procedures for printed jobs and printing cylinders
procedures for handling substrates and labelling printed product prior to press room removal
difference between a “flying paster” and “zero speed” type reel-stand
excess ink and additive labelling and storage procedures
waste sorting and disposal procedures, and benefits of reusable waste
link between driers and set-off and marking
methods of controlling ratio of print to in-line speed
outcome if machine guards are removed and micro switches are disconnected on a machine, and the personnel responsible for this action
steps for addressing production problems and eliminating processing of unacceptable product
industry standards of client communication and client approval procedure for printed product
procedures for reporting gravure machine problems and calling service personnel
further operations required for printed reels after removal from the printing machine
use of completed records in the final analysis of the job and their benefits
product quality requirements and machine adjustment procedures to achieve them
manufacturer manuals, enterprise procedures and work health and safety documentation, including their location and purpose.

Foundation skills

Writing: Enters routine data associated with production processes and enterprise procedures
Numeracy: Interprets and analyses a range of mathematical information used in familiar and routine tasks
Self-management: Identifies and follows explicit and implicit protocols and meets expectations associated with own role Identifies and follows all procedures for cleaning and maintenance of equipment, incorporating regulatory requirements and enterprise procedures
Teamwork: Cooperates with others as part of familiar routine activities, and contributes to specific activities requiring joint responsibility and accountability Identifies what to communicate, with whom and how, in routine work situations
Planning and organising: Determines priorities and sequences steps involved in clearly defined, familiar tasks
Problem solving: Identifies and anticipates an increasing range of familiar problems, their symptoms and causes, actively looking for early warning signs and implementing contingency plans
Technology: Follows routine procedures for using digital technology by reading data from electronic monitoring and control systems

Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.

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Questions about assessing ICPPRN3220

What does an assessment tool for ICPPRN3220 need to cover?

To satisfy the Principles of Assessment and Rules of Evidence, an assessment for ICPPRN3220 needs to address all 67 unit components: 5 elements with 21 performance criteria, 4 performance evidence requirements, 35 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.

How does Auditori generate an assessment tool for ICPPRN3220?

Auditori pulls the current release of ICPPRN3220 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.

Is the first assessment tool really free?

Yes. Every new account includes one free credit — enough to generate the complete assessment tool for ICPPRN3220 — with no card and no subscription required. After that it's pay-as-you-go per unit.

Can I check my existing ICPPRN3220 assessment instead of generating a new one?

Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of ICPPRN3220, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.

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