ICPCBF3410 — Set up machine for complex sequenced or multiple folding

Elements & performance criteria

Performance evidence

• correctly set up set up three multiple sequenced folding jobs or gusseting jobs, using different sizes and weights of substrates, according to manufacturer and job specifications and enterprise procedures.
• demonstrate all safety devices on the machine.

Knowledge evidence

• work health and safety (WHS) risks and requirements for: setting up and operating machine transport systems, setting folder transportation and delivery systems, setting up and adjusting the folding unit, adjusting machine units
• the job documentation or production control system and the information it contains
• the factors to consider when planning a folding sample
• the areas of the delivery system requiring monitoring to maintain trouble-free operation and delivery of undamaged finished work
• checks to make when removing substrate from the machine
• methods of securing folded sheets for dispatch
• the range of sheet sizes that can be processed on the machine
• machine adjustments to facilitate different stock sizes
• causes of substrate scratching and scuffing during transportation
• factors determining machine speed
• problems that can be expected if: the machine is running too fast, the machine rollers are set too loose, there is too much roller pressure, the delivery system is not set as required
• factors determining required roller pressure for a given job and the checks to carry out
• steps to ensure required alignment of in-line processes/units
• the function of a gate fold unit and checks when operating an electronic gate fold unit
• the use of a gluing unit on a job
• the adhesive used in the gluing unit
• adjustments made to the glue line length
• quality assurance criteria to inspect at the sample run completion
• adjustments required and common causes if: job is out-of-square, ink is too wet for production, job does not coincide with sample
• items to check against the client sample
• areas to adjust in the web control system to maintain required web tension and positioning
• adjustments required for common sheet issues and their causes
• parts of the sheet pick-up system to adjust to ensure continuous sheet handling
• factors that determine accuracy of sheets entering folding rollers
• manufacturer manuals and work health and safety documentation, including their location and purpose.

Foundation skills

• Oral Communication: Participates effectively in spoken interactions to confirm or clarify requirements
• Self-management: Identifies and follows regulatory requirements and enterprise procedures relevant to own role. Implements actions according to instructions, making slight adjustments if necessary
• Teamwork: Cooperates with others as part of familiar routine activities, and contributes to specific activities requiring joint responsibility and accountability
• Planning and organising: Determines priorities and sequences steps involved in clearly defined, familiar tasks. Plans, identifies and assembles resources required to complete tasks
• Technology: Follows routine procedures for using digital technology by reading data from electronic monitoring and control systems

Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.

Questions about assessing ICPCBF3410