AURPTE104Overhaul outdoor power equipment engines

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What an assessment for AURPTE104 must cover

36 assessable components: 5 elements (22 performance criteria), 1 performance evidence and 7 knowledge evidence requirements, plus 6 foundation skills. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.

Elements & performance criteria

1 Prepare to dismantle outdoor power equipment engine

  • 1.1Identify job requirements from workplace instructions
  • 1.2Identify required information for overhaul activity
  • 1.3Analyse and select dismantling options appropriate to the circumstances
  • 1.4Identify hazards and environmental issues associated with overhaul activity, assess potential risks and implement control measures in line with workplace policies and procedures
  • 1.5Identify tools and equipment required for testing strategy and establish serviceability according to workplace procedures

2 Dismantle and evaluate engine and components

  • 2.1Dismantle engine and relevant components in a logical sequence according to manufacturer and workplace procedures, and safety and environmental requirements, without causing unnecessary damage to components or systems
  • 2.2Clean components and evaluate according to workplace procedures and safety and environmental requirements
  • 2.3Measure components and compare with manufacturer specifications and serviceability is determined
  • 2.4Determine component repair method
  • 2.5Identify unserviceable parts and source replacement parts
  • 2.6Obtain authorisation to proceed according to workplace procedures

3 Carry out overhaul

  • 3.1Source and interpret overhaul information
  • 3.2Analyse overhaul options and select most appropriate to the circumstances
  • 3.3Select and check overhaul tools and equipment for serviceability
  • 3.4Machine, repair and replace components, as required, and carry out adjustments according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems

4 Assemble engine and components

  • 4.1Assemble engine according to manufacturer specifications, workplace procedures, and safety and environmental requirements
  • 4.2Measure tolerances and clearances against manufacturer specifications and make necessary adjustments
  • 4.3Complete assembly of engine within workplace timeframes and without causing damage to other components or systems
  • 4.4Carry out post-assembly testing according to workplace procedures and safety and environmental requirements, and rectify any problems detected as having been introduced during the assembly process

5 Complete work processes

  • 5.1Conduct final inspection according to workplace procedures and confirm equipment is ready for use
  • 5.2Clear work area and dispose of or recycle materials according to workplace procedures
  • 5.3Complete documentation according to workplace procedures

Performance evidence

  • overhaul at least two different outdoor power equipment engines, including at least one four-stroke spark ignition engine and at least one of the following: two-stroke spark ignition engine or four-stroke compression ignition engine.

Knowledge evidence

  • methods to locate and interpret information required to overhaul outdoor power equipment engines, including: information provided by customer and supervisors; manufacturer specifications and procedures or equivalent documentation
  • workplace procedures required to overhaul outdoor power equipment engines, including: establishing serviceability of tools and equipment; documentation procedures; housekeeping procedures, including: examination of tools and equipment; storage of equipment; identification, tagging and isolation of faulty equipment; disposal of excess materials; recycling procedures
  • work health and safety (WHS) requirements relating to overhauling engines and associated engine components, including procedures for: operating specialised engine overhaul tools, equipment and machinery; using cleaning chemicals and toxic substances
  • environmental requirements, including procedures for trapping, storing and disposing of lubricants and fluids released from engines
  • types, characteristics and operating principles of outdoor power equipment engines and associated engine components
  • outdoor power equipment engine overhaul procedures, including: methods for cleaning and preparing an engine for overhaul; engine dismantling procedures; engine component inspection, measuring and evaluation procedures, including methods for measuring and calculating tolerances and clearances; engine and engine component repair and adjustment procedures, including: engine cylinder head and cylinder block; engine crankshaft and camshaft; engine cylinder and engine sleeve fitting, boring and honing; engine bearing tunnel and connecting rod repair; engine assembly and adjustment procedures for achieving component tolerances, including: piston to connecting rod big-end alignment; big-end bearing to crankshaft journal clearance; big-end bearing crush with bearing blue; piston ring end gap, back clearance and side clearance; main bearing to crankshaft journal clearance; cylinder head, valves, guides and seats; camshafts and cam followers; camshaft end float; crankshaft end float; gear backlash; governors; oil pump sealing and pick-up oil piping; component assembly procedures and processes, including: welch plugs and oil gallery plugs; piston and connecting rod assemblies; big-end bearings; piston rings to pistons; main bearings and thrust washers; crankshafts, including protection measures for crankshaft journals, bearings, rings and bores; finished camshaft bearings; cylinder head and components; camshafts and cam followers; timing gears; oil pumps, oil squirters, oil splashers, and oil pump pick-ups; governors; balance shafts; fitting ancillary components, including covers and cowlings, seals, housings, crankshaft pulleys and flywheels
  • post-overhaul testing procedures for engines, including: fuel system adjustments; governor speed adjustments; engine protection devices.

Foundation skills

  • Learning: Locates required sources of information efficiently; Uses websites to download owner manuals, workshop literature and service bulletins.
  • Numeracy: Measures engine components and uses basic mathematical operations, including addition, subtraction, multiplication and division; Calculates distances, areas, volumes, tolerances and deviations from manufacturer specifications.
  • Oral communication: Clarifies instructions, reports evaluation findings and makes overhaul recommendations.
  • Reading: Interprets and assesses information from manufacturer and workshop literature when seeking engine specifications and procedures.
  • Planning and organising: Plans own work requirements; Prioritises actions to achieve required outcomes; Ensures tasks are completed within workplace timeframes.
  • Technology: Uses precision measuring equipment; Uses specialised engine overhaul equipment.

Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.

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Questions about assessing AURPTE104

What does an assessment tool for AURPTE104 need to cover?

To satisfy the Principles of Assessment and Rules of Evidence, an assessment for AURPTE104 needs to address all 36 unit components: 5 elements with 22 performance criteria, 1 performance evidence requirements, 7 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.

How does Auditori generate an assessment tool for AURPTE104?

Auditori pulls the current release of AURPTE104 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.

Is the first assessment tool really free?

Yes. Every new account includes one free credit — enough to generate the complete assessment tool for AURPTE104 — with no card and no subscription required. After that it's pay-as-you-go per unit.

Can I check my existing AURPTE104 assessment instead of generating a new one?

Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of AURPTE104, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.

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