AURHTY102Diagnose and repair mechanical connections of heavy vehicles and trailers over 4.5 tonnes

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What an assessment for AURHTY102 must cover

34 assessable components: 4 elements (16 performance criteria), 3 performance evidence and 9 knowledge evidence requirements, plus 6 foundation skills. An audit-defensible tool maps every question and task back to these — that mapping is the coverage matrix Auditori generates alongside the assessment.

Elements & performance criteria

1 Prepare to diagnose and repair heavy vehicle mechanical connection

  • 1.1Identify job requirements from workplace instructions
  • 1.2Identify required information for diagnosis activity
  • 1.3Analyse diagnostic options and source testing strategy to identify cause of fault using workplace and manufacturer procedures
  • 1.4Identify hazards and environmental issues associated with diagnose and repair activity, assess potential risks and implement control measures in line with workplace policies and procedures
  • 1.5Identify tools and equipment required for testing strategy and establish serviceability according to workplace procedures

2 Diagnose heavy vehicle mechanical connection

  • 2.1Implement diagnostic tests set out in testing strategy according to manufacturer and workplace procedures, and workplace health and safety requirements
  • 2.2Identify cause of fault through analysis of diagnostic test results
  • 2.3Confirm and report cause of fault according to workplace procedures
  • 2.4Develop and report recommendations for necessary repairs according to workplace procedures

3 Repair heavy vehicle mechanical connection

  • 3.1Identify required information for repair activity
  • 3.2Identify required tools, equipment and materials required for repair activity and establish serviceability according to workplace procedures
  • 3.3Carry out repairs according to workplace and manufacturer procedures, manufacturer specifications, workplace health and safety and environmental requirements
  • 3.4Carry out post-repair testing according to workplace procedures, workplace health and safety and environmental requirements

4 Complete work processes

  • 4.1Conduct final inspection according to workplace procedures and confirm commercial trailer is ready for use
  • 4.2Clear work area and dispose of or recycle materials according to workplace procedures
  • 4.3Complete documentation according to workplace procedures

Performance evidence

  • diagnose and repair a fault in at least two of the following mechanical connections of a heavy vehicle and trailer: • fifth wheel assembly • king pins and upper couplers • pintle hook and drawbar • landing gear
  • diagnose and repair a fault in both of the following: • electrical connections of a heavy vehicle and trailer • pneumatic connection of a heavy vehicle and trailer.
  • In the course of the above work, the candidate must: • check for slack in the fifth wheel operation when connected to a trailer • inspect top plate and brackets for cracks • inspect the fifth wheel and mounting plate welds • check fifth wheel operation using a lock tester.

Knowledge evidence

  • methods to locate and interpret information required to diagnose and repair mechanical connections of heavy vehicles and trailers over 4.5 tonnes, including: • information provided by customers and supervisors • manufacturer specifications and procedures or equivalent documentation
  • workplace procedures required to diagnose and repair mechanical connections of heavy vehicles and trailers over 4.5 tonnes, including: • establishing serviceability of tools and equipment • documentation procedures • housekeeping procedures, including: • examination of tools and equipment • storage of equipment • identification, tagging and isolation of faulty equipment • disposal of excess materials • recycling procedures
  • workplace health and safety (WHS) requirements relating to diagnosing and repairing mechanical connections of heavy vehicles and trailers over 4.5 tonnes, including procedures for: • lifting and supporting heavy vehicles and trailers • safely manoeuvring heavy vehicles and trailers
  • environmental requirements relating to diagnosing and repairing mechanical connections of heavy vehicles and trailers over 4.5 tonnes, including procedures for safely handling and disposing of lubricants
  • purpose and operation of mechanical connections of heavy vehicles and trailers over 4.5 tonnes, including: • fifth wheel assemblies • king pins and upper couplers • pintle hook and drawbar • landing gear • electrical connections • pneumatic connections
  • types and applications of fifth wheel lubricants
  • diagnostic testing procedures for mechanical connections of heavy vehicles and trailers over 4.5 tonnes, including: • checking for slack in the fifth wheel operation when connected to a trailer • inspecting top plate and brackets for cracks • inspecting the fifth wheel and mounting plate welds • checking fifth wheel operation using a lock tester • testing electrical connections • testing pneumatic connections
  • repair and adjustment procedures for mechanical connections of heavy vehicles and trailers over 4.5 tonnes, including: • fifth wheel assembly • king pins and upper couplers • pintle hook and drawbar • landing gear • electrical connections • pneumatic connections
  • post-repair testing procedures for mechanical connections of heavy vehicles and trailers over 4.5 tonnes.

Foundation skills

  • Learning: Locates required sources of information efficiently Develops a sequenced plan for a specific task
  • Reading: Organises and interprets technical information from workplace procedures, manufacturer procedures and manufacturer specifications
  • Oral communication: Clarifies instructions Obtains information from customers and supervisors
  • Numeracy: Measures mechanical connection components Uses mathematical operations Calculates deviations and tolerances from manufacturer specifications
  • Planning and organising: Plans own work requirements Prioritises actions to achieve required outcomes Ensures tasks are completed within workplace timeframes
  • Technology: Uses test and diagnostic equipment

Unit content sourced from training.gov.au — © Commonwealth of Australia, licensed under CC BY 4.0. Auditori is not affiliated with the Department of Employment and Workplace Relations.

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Questions about assessing AURHTY102

What does an assessment tool for AURHTY102 need to cover?

To satisfy the Principles of Assessment and Rules of Evidence, an assessment for AURHTY102 needs to address all 34 unit components: 4 elements with 16 performance criteria, 3 performance evidence requirements, 9 knowledge evidence requirements, and the foundation skills. A coverage matrix mapping each question and task to these components is what an auditor looks for.

How does Auditori generate an assessment tool for AURHTY102?

Auditori pulls the current release of AURHTY102 from training.gov.au and generates a complete package: candidate assessment, assessor guide with model answers and observation criteria, and a coverage matrix mapping every component. A suitably qualified person then reviews and approves the draft in a built-in workflow — consistent with ASQA's guidance on AI use in VET — before export as branded PDF and editable Word.

Is the first assessment tool really free?

Yes. Every new account includes one free credit — enough to generate the complete assessment tool for AURHTY102 — with no card and no subscription required. After that it's pay-as-you-go per unit.

Can I check my existing AURHTY102 assessment instead of generating a new one?

Yes — upload your existing assessment or learner guide and Auditori maps it against every element, performance criterion, PE and KE of AURHTY102, showing exactly what's covered and what's missing. Mapping costs a quarter of a credit.

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